Product Details
Ceramic Tooth Shell
Molding ceramics for small, complex and precise parts, with tolerance of micron level. We process materials such as alumina, zirconia, zirconia toughened alumina and polycrystalline ruby, and strictly follow their design specifications.
• Ceramic tooth shells are ultra-precision oxide ceramic micro-parts made for dental treatment and orthodontics, with bio-compatibility and excellent corrosion resistance.
1. Characteristics and advantages of product materials
Leveraging our self-developed Precision Ceramic Injection Molding (PCIM) process, we offer customized ceramic components in various materials and colors, with complex three-dimensional structures. These products feature biocompatibility, wear and corrosion resistance, high strength, and a smooth, jade-like aesthetic, achieving micron-level precision.
• Ceramic tooth shells are ultra-precision oxide ceramic micro-parts made for dental treatment and orthodontics, with bio-compatibility and excellent corrosion resistance.
• Materials available: alumina (99.7 % / 99 % / 96 %), zirconia (ZrO2-3Y, ivory and black), zirconia toughened alumina (10 % / 20 % / 40 %) and zirconia toughened ruby.
• Complex three-dimensional structures moulded in one piece, with a dimensional tolerance held down to the micron level.
• Biocompatible, non-oxidising, non-allergenic and not prone to bacterial growth; no metal ions are released in contact with the human body.
• High hardness and scratch resistance, high temperature resistance, acid and alkali corrosion resistance, with a low thermal expansion rate.
• Strong signal penetration, various colors, and a smooth hand feel — the surface feels warm as jade.
2. Application
Suitable for ceramic sleeves & ferrules, filters, jewelry parts, watch bezels, sockets & switches, scissors, medical parts and cosmetic accessories.
• Application field: back cover of mobile phone, side keys, camera ring, case, bezel, strap, clasp, and automobile.
• Optical communication field: ferrule applied to conventional optical fiber connector.
• Semiconductor field: including semiconductor wafer and wafer processing, semiconductor manufacturing and semiconductor packaging.
• Medical field: ultra-precision, oxide ceramic micro-parts used in medical treatment and orthodontics.
• Household appliances: hair clippers, razors and sorting machines, and can also be applied to cosmetic packages.
• Jewelry, clothing, and luggage fields: applied to various ceramic parts such as earrings, necklaces, bracelets, and can also be used as accessories for clothing and luggage.
3. Comprehensive parameters
|
characteristic |
unit |
Alumina Ceramics |
Zirconia Ceramics |
Zirconia Toughened Alumina Ceramics |
||||||
|
99.7%Aluminum oxide |
99%Aluminum oxide |
96%Aluminum oxide |
white zirconia ZrO2-3Y |
black zirconia ZrO2-3Y |
10% Zirconia Toughened Alumina |
20% Zirconia Toughened Alumina |
Zirconia Toughened Ruby |
40% Zirconia Toughened Alumina |
||
|
density |
g/cm³ |
≧3.92 |
≧3.88 |
≧3.65 |
≧6.0 |
≧6.0 |
≧4.0 |
≧4.25 |
≧4.25 |
≧4.8 |
|
color |
/ |
ivory |
ivory |
White |
ivory |
black |
White |
White |
pink |
White |
|
Bending strength |
MPa |
≧600 |
≧600 |
≧300 |
≧1000 |
≧1000 |
≧700 |
≧800 |
≧800 |
≧800 |
|
Vickers hardness |
HV |
2000 |
1800 |
1400 |
1200 |
1200 |
2000 |
1800 |
1800 |
1500 |
|
Elastic Modulus |
GPa |
200 |
200 |
200 |
/ |
/ |
/ |
/ |
/ |
/ |
|
Thermal Conductivity |
W/m.k |
30 |
30 |
18 |
/ |
/ |
/ |
/ |
/ |
/ |
4. Package
For different injection-molded ceramic parts, our company will provide you with exclusive packaging solutions based on your specific needs, ensuring the safety, cleanliness and tidiness of the goods during transportation and storage in all aspects.
For example, for the ceramic hair clippers produced by our company, the inner layer of the packaging is individually packaged with plastic grids, effectively ensuring that each hair clipper is intact. The middle layer adopts crystal cotton partitions, which can largely avoid collisions between hair clippers. The outer layer uses thickened paper boxes for packaging, further enhancing the protective performance and compressive strength.
