wx

Search Products

Product Details

Ultra-Wear-Resistant Silicon Nitride Microbeads
Ultra-Wear-Resistant Silicon Nitride Microbeads
Ultra-Wear-Resistant Silicon Nitride Microbeads
Ultra-Wear-Resistant Silicon Nitride Microbeads

Ultra-Wear-Resistant Silicon Nitride Microbeads

•  Ultra-Wear-Resistant Silicon Nitride Microbeads reduces media consumption and mill contamination in ultra-fine dispersion where product purity and fineness are critical thanks to its very low wear rate.

•  The beads are chemically inert and non-contaminating, so the purity of the milled material is preserved and batch-to-batch consistency stays stable over a long service life.

•  Available in a range of sizes and to customer drawings; batch quantities and tooling can be arranged on request.

1. Characteristics and advantages ofUltra-wear-resistant silicon nitride beads product materials

•  Ultra-Wear-Resistant Silicon Nitride Microbeads reduces media consumption and mill contamination in ultra-fine dispersion where product purity and fineness are critical thanks to its very low wear rate.

A. Ultra-fine Grain Size: Higher fineness of raw materials, lower wear rate, longer service life.

B. Ultra-high Density: Ultra-dense inner structure, strong impact resistance, no broken beads during use.

C. Uniform Bead Size Distribution: More stable grinding, results more sustainable productions.

D. Smooth Surface: Lower self-wear rate.

 

2. Production technology of silicon nitride beads

• By using the original extrusion molding process, and the bead is uniform and dense;

• By using Vacuum sintering process, and the density is greater than 3.2g/cm³;

• Super wear-resistant, more than 10 times more wear-resistant than zirconia beads, nearly 20 times more wearresistant than high-purity zirconia beads, highly cost-effective;

• Higher actual linear velocity, effectively improve the efficiency of ultra-fine dispersion by more than 30%;

• The density is only 53% of zirconia beads, which can reduce energy consumption and heat generation in the ultrafine process.

 

3. Applications 

• Silicon Nitrde beads(Φ0.1-2.0)suitable for ultrafine dispersion of high-end materials, especially for working conditions with high requirements for product purity and fineness.

 

4. Comprehensive parameters

Index

Unit

Silicon Nitride Beads

Bead Size Distribution

mm

Φ0.1-2.0

Density

g/cm³

≥3.2

Crushing Strength

Kgf

≥50(Φ1.0mm)

Sphericity

Ds/Dl

>0.97

Surface Self-wear Rate

ppm/h

<1.6

Internal Self-wear Rate

ppm/h

<1.5

Internal Porosity

%

<0.2

Size tolerance rate

%

≈0.5

 

5. Chuangrui Silicon nitride beads selection table

6. Silicon nitride beads production workshop

You might also like